Grinding Mills

Principle of Operation

The fluid product to be dispersed is pumped upward through a water-jacketed grinding vessel at a controlled rate by an external, pumping system.

The fluid in the vessel is subjected to a combination of intense impact and high-shear forces created by the impeller system and media particles. The effect is to produce a smooth, uniform, finely ground deagglomerated pigment, thoroughly wetted to its primary particle size.

Media is retained in the vessel by a screen system, which allows the fluid to flow and be collected.

Fineness of grind depends on dwell time in the vessel, media loading, media size, media density, formulation of the premix, and effectiveness of the preliminary mixing and wetting.

Vertical vs. Horizontal Grinding Mills

Technology Model Type Efficiency Operating method Target Particle Size Mat'l of Construction Output gal/h
Vertical Red Head Lower Single/Multi-pass < 6 microns Standard 360
Horizontal KD Medium Single/Multi-pass < 2 microns Advanced 2000
ECM Higher Single/Multi-pass/Recirculation < 0.2 microns Exotic 1600
ECM-AP Highest Single/Multi-pass/Recirculation < 0.1 microns Exotic 3100

KD Series Production Grinding Mills DYNO-MILL


ECO-5 Model
The Dyno-Mill KD grinding mill series is a continuously operating media grinding mill with a horizontal grinding container for dispersion and fine wet grinding. The models in this series were designed for difficult-to-grind products and are able to deagglomerate as well as reduce particle size.
KD-600 Model

Dyno Mill KD grinding mill series are suitable for use in the Chemical, Agrochemical, Pigments, Dyestuffs, Paints, Inks, Coatings, Fillers, and Mineral Grinding industries.

Please click on the model that matches your output needs from the list below:

MODEL Output Gal/Hr.
ECO 5 4-44
KD-20B 15-110
KD-25 22-150
KD-45D 40-180
KD-60 44-290
KD-120A 66-440
KD-190A 110-660
KD-280A 170-1100
KD-600 200-2000

ECM Series Production Grinding Mills DYNO-MILL


ECM-Poly
The Dyno-Mill ECM high-efficiency technology allows for greater throughput rates and finer dispersions than conventional grinding mills.

The unique construction minimizes media slippage and friction, providing more efficient use of available energy for dispersion.


ECM-Pro/Plus

 

 

As with the Dyno Mill KD grinding mill series, ECMs are suitable for use in the Chemical, Agrochemical, Pigments, Dyestuffs, Paints, Inks, Coatings, Fillers, and Mineral Grinding industries.

Please click on the model that matches your output needs from the list below:

MODEL Output Gal/Hr.
ECM-Pilot 2-20
ECM-Poly 22-220
ECM-Pro 48-480
ECM-Plus 62-620
ECM-Ultra 160-1600

ECM-AP Series Production Grinding Mills DYNO-MILL 

 ECM AP 05

The DYNO-MILL ECM-AP series represents a breakthgrough in milling technology allowing dramatically increased performance over previous ECM models by optimizing media circulation patterns.   

The unique media separation design allows operation with media as small as 0.1 mm while increasing efficiency by as much as 35% or more.
 

 ECM AP 10

For more information on the ECM-AP process, see our ECM-AP brochure.

Please click on the model that matches your output needs from the list below:

MODEL Output Gal/Hr.
ECM-AP 2 4-80
ECM-AP 10 40-500
ECM-AP 20 90-1000
ECM-AP 60 250-3100

Lab Grinding Mill DYNO-MILL

Capable of producing small-lot dispersions, DYNO-MILL lab grindgin mills are the ultimate all-purpose grinding mill for research and small batch applications.

    By optimizing the process in the lab, users can improve:
  • Product formulation
  • Formulation viscosity
  • Media type
  • Media size
  • Media loading
  • Residence time

to positively affect production time.

Please visit the lab models grinding mill to learn more.


 

Tanks and Custom Fabrication

Chicago Boiler Company has designed and fabricated quality metal tanks and pressure vessels for over a century. Our extensive design capabilities, vast experience and production resources enable us to meet challenging custom metal fabrication requirements.

We custom metal fabricate ASME tanks, air tanks, pressure tanks, acid tanks, fuel/oil tanks, storage tanks, condensate receivers, blow-down tanks, reactor vessels, hydro-pneumatic tanks, filter tanks, scrubbers, separators, portable tanks, cyclone tanks and even therapeutic pools. The majority of the tanks that are available from Chicago Boiler Company are steel or stainless steel. If you have a tank design in mind we are up to the challenge!

Read more: Tanks and Custom Fabrication

 

Grinding Mills - Vertical

Principle of Operation

The fluid product to be dispersed is pumped upward through a water-jacketed grinding vessel at a controlled rate by an external, pumping system.

The fluid in the vessel is subjected to a combination of intense impact and high-shear forces created by the impeller system and media particles. The effect is to produce a smooth, uniform, finely ground deagglomerated pigment, thoroughly wetted to its primary particle size.

Media is retained in the vessel by a screen system, which allows the fluid to flow and be collected.

Fineness of grind depends on dwell time in the vessel, media loading, media size, media density, formulation of the premix, and effectiveness of the preliminary mixing and wetting.

Read more: Grinding Mills - Vertical

 

grinding media

No matter which milling equipment you are currently using, we invite you to consult with us for expert advice on grinding media selection. Below are links to PDF documents, which will answer any questions you may have about various grinding media type.

Mill Mates Plus, SiLi Beads, Zirconium Silicate - SN

Proper grinding media selection helps assure desired results. To achieve your dispersion requirements, CB Mills offers a broad selection of grinding media. We stock glass beads, mill mates plus, sand silica, steel shot, and zirconium silicate beads in various sizes and we can usually ship within 24 hours after receipt of order. All stand-alone models are shipped from stock. You can fax, call, e-mail your order or place an order using our web store.

Read more: grinding media

 

Solvent recovery - Vertical

Principle of Operation

Solvent Recovery, Solvent Recycling systems are evaporative distillation stills. The waste solvent automatically enters the distillation vessel utilizing the standard vacuum pump provided with the RHS Solvent Recovery Still.

The heated thermal oil recirculates in the distillation vessel jacket. The solvent sludge is heated to a programmed temperature to create vapor. The solvent vapor exits the RHS Solvent Recovery Still and travels through a condenser.

Clean, condensed solvent exits to a storage vessel ready for reuse. This entire process is controlled by a PLC. All Solvent Recovery Systems are covered covered by our five year warranty. We will repair or replace any article proving defective when used for the purpose intended.

Read more: Solvent recovery - Vertical

 

Solvent Recovery - Horizontal

Principle of Operation

The Hydro-Tek solvent recovery, solvent recycling system will take your process waste slurry, distill out and recondense all volatile materials, leaving an easy-to-handle, completely dry residue in powder or granular form. The entire process is completely sealed assuring zero environmental impact.

Residue can be used as a raw material in other manufacturing processes. It is reusable and/or resalable. Hydro-Tek Solvent Recovery Systems are available in multiple sizes for many applications including paint, adhesives, resins, ink, and dry cleaning.

PLC controls assure perfect results continuously with minimum operator involvement. If your manufacturing processes create contaminated solvents, a Hydro-Tek Solvent Recovery System should be considered as an integral part of your environmental awareness program, while making a significant contribution to profitability. We have the technologies and other resources to help you develop your “Total Recycling and Resource Recovery Program.”. All Hydrotek Solvent Recovery Systems are covered covered by our five year warranty. We will repair or replace any article proving defective when used for the purpose intended.

Read more: Solvent Recovery - Horizontal

 

dispensing - paint/ink

Principle of Operation

"Color-Right" Automatic Paint/Ink Dispensing Systems dispense base components to create custom colors on demand to easily meet small or large production needs with minimal effort.

Base components are stored in containers suited for the volume required to meet production demands. To insure a homogeneous blend in the pipe lines, all components are automatically recirculated.

Formulas/recipes to be dispensed are stored on the local dispensing system database or on a centrally located server. Our in-house developed and supported "Color-Right" Software automatically scales the formula and dispenses the correct amount and records lot numbers for reporting purposes.

Read more: dispensing - paint/ink

 

welding clamps

Mr. Al Krumholz Sr. (second generation owner) invented and patented this simple and yet very useful welding clamp design in the 1930s. Since then CB Mills/Chicago Boiler has been selling these welding clamps to welding shops throughout the world.

The unique design of the "Red Head" welding clamps bodies protects the threads of the screw from "weld spatter". Open or closed - the threads remain inside of the clamp body and are never exposed. Heat-treated screws are replaceable, ensuring a long life for the welding clamp.

Read more: welding clamps

 

Drum/Tank/Tote Washers

Principle of Operation

The drum washer, tank washer and tote washer consist of a pressure wash pump, a wash solution take-away pump, and a clean-wash medium rinse pump. The wash solution is recirculated to minimize the clean-wash solution.

When the wash cycle is complete, the clean rinse solution is activated; volume required is typically < 3 gallons. Typical wash cycle times are 3-5 minutes per tank.

The washer nozzle is driven by the wash solution flow. The nozzle is geared to prevent free-wheel spinning. The spray pattern is directed for maximum impact and complete coverage.

Read more: Drum/Tank/Tote Washers

 

Reconditioned equipment

Quality equipment that has been used for demonstrations or rebuilt in our own factory is available for sale. We also sell used equipment in "as-is" operating condition or we can rebuild to "like-new" condition in our own facility in Gurnee, Illinois.

    An equipment rebuilt to "like-new" condition has:
  • Motor rewound
  • New bearings
  • New shaft assembly
  • New vessel and all hardware

Read more: Reconditioned equipment

 

Contact Us

Call us: 847-662-4000

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Call us now at (847) 662-4000 and talk to our experts to learn more. Bob x 326, Dave L. x 301 or Ron x 305.